- Rated Load: 10 kilonewtons (KN) with a 5x overload capacity (50 KN) in the measurement direction, ensuring reliable operation under extreme mechanical stress .
- Transverse Load Capacity: 30 KN, providing resistance to lateral forces common in dynamic industrial machinery .
- Deflection: 0.015 mm at full load, minimizing mechanical interference with the monitored system .
- Spring Constant: 650 KN/mm, offering high structural stiffness for stable measurements .
- Material: Constructed from stainless steel, ensuring corrosion resistance in harsh industrial settings .
- Accuracy: ±0.25% of full scale (FS), enabling precise tension control in critical production lines .
- Temperature Range: Operates seamlessly from -40°C to +80°C, maintaining stability across wide thermal variations .
- Environmental Protection: IP66/67 rating, sealing against dust and water ingress, including temporary submersion .
- Mounting: Standard pillow block design with alignment holes for easy integration into existing machinery .
- Pressductor® Technology:
Utilizes the magnetoelastic effect to convert mechanical force into electrical signals without physical deformation. This design eliminates wear from mechanical stress, offers unlimited load cycles, and provides exceptional immunity to electromagnetic interference .
- Signal Output:
Generates analog AC voltage signals (0–10 V or 4–20 mA) compatible with standard industrial controllers. Integration with ABB’s PFEA112/PFEA113 signal processing units enables conversion to digital outputs for PLC/DCS systems .
- Self-Diagnostic Capabilities:
Includes built-in fault detection for open/short circuits and signal integrity issues, transmitting alerts via the control system’s HMI for proactive maintenance .
- Environmental Resilience:
The acid-resistant variant (PFTL101BER-10.0KN) features specialized coatings and seals, making it suitable for corrosive environments like wet-end paper machines .
- Compact Design:
Measures 250 × 250 × 60 mm with a low weight (approximately 3 kg), facilitating installation in space-constrained applications without compromising performance .
- Paper and Pulp Industry:
- Web Tension Control: Monitors tension in paper machines, calenders, and winders to prevent material stretching or tearing. The acid-resistant variant excels in wet-end processes exposed to corrosive chemicals .
- Coating and Laminating Lines: Ensures uniform tension during adhesive application, critical for product quality .
- Metallurgy:
- Rolling Mills: Regulates strip tension in steel and aluminum processing to achieve precise thickness and surface finish .
- Galvanizing Lines: Maintains consistent tension during coating processes to avoid defects .
- Plastics and Packaging:
- Extrusion Lines: Controls tension in plastic film production to optimize thickness and mechanical properties .
- Labeling Systems: Synchronizes conveyor belts and labeling heads for accurate alignment during high-speed operations .
- Textile Manufacturing:
- Spinning and Weaving: Monitors thread tension in spinning machines and looms to reduce fabric defects .
- Fiber Processing: Ensures uniform denier in synthetic fiber production .
- General Industrial Use:
- Conveyor Systems: Validates load distribution in heavy-duty material handling equipment to prevent belt slippage .
- Robotics: Provides force feedback for precise part manipulation in automated assembly systems .
- Reliability: Engineered for high MTBF (Mean Time Between Failures), with redundant internal components and surge protection against voltage fluctuations .
- Scalability: Seamlessly integrates with ABB’s distributed control systems (DCS) and PLCs, enabling centralized monitoring and control .
- Cost Efficiency: Extended lifecycle support under ABB’s Classic Phase model ensures access to spare parts and technical assistance for up to 10 years after production discontinuation .
- Technical Resources: ABB provides detailed datasheets and installation manuals through its official customer portal (myABB), requiring part number verification for access .
- Authorized Service: Field calibration and repair services are available via ABB-certified partners like Xiamen Xiongba, ensuring compliance with OEM standards .
- Lifecycle Management: Users can request retrofit kits or migration strategies to newer ABB load cell models (e.g., PFTL201C) when upgrading systems .
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